Gn 125 f Service Manual

Citation preview

GN125F

99500H3030DE001

FOREWORD

GROUP INDEX

This manual contains an introductory description on the SUZUKI GN125F and procedures for its inspection/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service. This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

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* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle. * Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail. * This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you.

WARNING Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger.

CAUTION Inexperienced mechanics or mechanics without proper tools, not to able to properly perform the services described in this manual. DACHANGJIANG GROUP CO.,LTD. DECEMBER, 2014 (The 1st Edition)

©COPYRIGHT DA CHANGJIANG GROUP CO.,LTD. 2014

GENERAL INFORMATION

1

PERIODIC MAINTENANCE

2

ENGINE

3

FUEL AND LUBRICATION

4

CHASSIS

5

ELECTRICAL

6

SERVICING INFORMATION

7

HOW TO USE THIS MANUAL TO LOCATE WHAT YOU ARE LOOKING FOR: 1.The text of this manual is divided into 7 sections. 2.The section titles are listed in the GROUP INDEX. 3.Holding the manual as shown as at the right will allow you to find the first page of the section easily. 4.The contents are listed on the first page of each section to help you find the item and page you need.

COMPONENT PARTS AND WORK TO BE DONE Under the name of each system or unit, is its exploded view. Work instruction and tightening torque, lubricating points and locking points, are provided. Example: Front wheel 1

Front axle shaft

2

Spacer

3

Dustcover

4

Washer

5

Front brake disc

6

Oil seal

7

Roller bearing

8

Spacer

9

Front tire

10

Front wheel rim

11

Speedometer gear driver

12

Oil seal

13

Speedometer gear box

A

Brake disc bolt

B

Front axle nut

ITEM

N•m

Kgf•m

A

18-28

1.8-2.8

B

36-52

3.6-5.2

SYMBOL The following symbols are instructions and necessary information for maintenance. SYMBOL

DEFINITION

SYMBOL

DEFINITION

OIL

Torque control required. Data beside it indicates specified torque.

Apply THREAD LOCK “1360" 99000-32130

Apply oil. Use engine oil unless otherwise specified.

Apply or use the absorber oil

Apply SUPER GREASE “A” 99000-25010

Apply or use the brake fluid

Apply MOLY PASTE 99000-25140

Measure voltage

Apply sealant “1215” 99000-31110

Measure in resistance